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R Weighing mixer

The weighing mixer adopts an all-Chinese interface, which displays the working state of ingredients graphically and dynamically, and displays the weight of materials in the measuring hopper digitally, which is suitable for the operating habits and knowledge level of operators. Almost all the operation buttons can be clicked on the screen by the mouse, which improves the production efficiency and reduces the labor intensity of workers. Through the Ethernet in the production site, the batching computer in the production site can be networked with the office computer, and the production output statistics and raw material consumption assessment can be paperless. Data can be saved indefinitely.

PP20220212165550
Product details
020-34563445

The batching control system is a kind of production equipment used for processing different powder or liquid materials automatically according to a certain proportion in industry, which usually consists of Weighing system, weighing control instrument, PLC system and upper computer.

Weighing and Batching system includes raw material storage body, conveying body, weighing and batching body, dust removal body, material mixture and other equipment.

Weighing methods such as "incremental" or "decrement" can be reasonably selected according to industry characteristics, production process requirements and specific material characteristics, and there are various working modes such as single bucket, multi-material single bucket and multi-material multi-bucket.

Process flow of automatic batching control system

1. It enters the electric arc valve from the silo, and then it is sent to the weighing module by the screw Feeder. The weighing module measures the flow, and adjusts the rotating speed of the screw feeder according to the actual flow, so as to realize normal feeding.

2. After being metered by the weighing module, the powder enters the feeding box of the spiral pneumatic conveying pump and is pushed forward by the feeding mechanism.

3. The powder enters the mixing chamber and is gasified by the air at the outlet of the fan, and sent to the conveying pipeline.

The screw feeder plays the role of quantitative and steady flow, the weighing module can not only measure the flow of pulverized coal, but also detect whether there is a shortage of pulverized coal in the system. The screw pneumatic conveying pump not only plays the role of locking wind, but also plays the role of conveying materials.

The advanced batching weighing instrument is adopted, and the high-speed communication with PLC system can be conveniently completed by using communication modes such as ProFibus, MOD-BUS and Ethernet. The system has the characteristics of strong real-time, good reliability and flexible configuration.

Automatic batching system features:

1. Control, monitor and record the whole process, which can realize remote monitoring and after-sales support and improve management level.

2. Optimize the production by integrating and controlling the parameters such as time, temperature, energy, speed and pressure.

3. High-resolution sensor and weighing display instrument are adopted, so the weighing accuracy is high.

4. All key components are made of high-end brands, which are stable and reliable.

5. Open man-machine interface, multi-area display and monitoring function during system operation, and easy operation.

6. Fieldbus working system and IOT design.

7. Automatically detect the operation situation, give the alarm position and prompt the solution when there is abnormality.


Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
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