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FVF Feeding System

The dosing system is specially designed for the quantitative and proportional packaging of various materials, mixing and dosing in the process. A variety of raw materials proportioning mixed into a rated amount through the automatic proportioning function, the material begins to move when the pre-component will reach 90% of the system automatically turns to slow charging, until the material reaches the precise value of the pre-set parameters, in the process of the weight value of each material is also displayed, then the system automatically opens the discharging arc door and synchronized with the start of the conveyor system will be the material transported to the next unit or for packaging.

PP20211030091451
Product details
020-34563445

Feeding system is specially used in the process of quantitative and proportional packaging, mixing and dosing of many kinds of materials. Many kinds of raw materials are mixed into the rated amount through the automatic proportioning function, the material starts to move when it will reach 90% of the pre-component, the system automatically turns to slow feeding until it reaches the pre-set parameter value of the material precisely, in this process, the weight value of each kind of material is also displayed separately, then the system automatically opens the arc door of discharging, and synchronously starts the conveying system to convey the material to the next unit or for packaging.

The feeding system includes a raw material hopper scale, mixer, central control unit, raw material information acquisition unit and finished product information acquisition unit, the output port of each raw material hopper is connected to the input port of the finished product mixer through the respective weighing module, and all the raw material information acquisition unit and finished product information acquisition unit are electrically connected to the central control unit, and the raw material information acquisition unit collects the information of each raw material according to the set recipe and conveys it to the central control unit. The central control unit selects the raw materials according to the set formula and controls the automatic weighing of the raw materials and then puts them into the finished product mixer, the finished product information acquisition unit collects the information of the finished product and conveys it to the central control unit, which stores the set formula, the raw material information and the finished product information together in the memory. This automatic Batching system realizes the strict control from the quality of raw materials to the quality of finished products, and realizes the control of the production process and the traceability of the quality.

Feeder in advance in refers to the material door closed in the air after the flying material, feeding system using a motor driven eccentric mechanism to produce vibration of the material from the silo added to the hopper, due to inertia when adding material, weighing must be set in the arrival of the target weight before stopping the material motor. The difference between the target weight of the material and the weight of the material at the time of stopping the material is the advance in the feeding control. (Material advance = weight of the material after stopping - weight of the material at the time of stopping)

The amount of advance is not fixed, subject to the influence of many factors, such as the measurement of the Dosage system running fast or slow, the speed of the material falling, the size of the material particles, the viscosity of the material has a close relationship with other factors. Feeding control in advance must follow the real-time situation of the mixer automatically adjusted to ensure the accuracy of the weighing.

In advance of the amount of algorithm model first of all on the signal acquisition digital filtering preprocessing, using recursive average filtering.

Every time the program system calculates the advance amount, it refers to the previous discharging history data, thus obtaining the influence coefficient representing the material falling speed, particle size, viscous degree and other factors, automatically adapting to the operating environment and obtaining the accurate advance amount. The initial value of the preset advance is not necessarily close to the actual value when the machine is first started, but after a few cycles of operation, it will be automatically adjusted to suit the operating environment, so that the system will soon obtain the accurate advance without manual correction.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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