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SWR Emulsion Filling Machine

The emulsion filling machine is a specialized equipment for the realization of automatic metering and filling of liquid products, for metering and filling of all types of liquids (fluids, viscous and pasty), with the option of having a spinning system. During operation, only the container needs to be placed at the input end of the transfer system, and the rest of the operation procedures (except for opening and closing the cap) are automated. Automatic filling and dosing of various liquid media can be done accurately.

PP20220209112946
Product details
020-34563445

Liquid Filling machine adopts automatic linear filling machine and screw type capping machine with integrated design, the operation interface with over-differential alarm, double windows can display filling volume, barrel number, cumulative volume, and so on. According to the product and the volume of the container to be filled. The Filling system can execute the filling work within a certain period of time after getting the filling command message. The data viewing interface provides both offline and online views.

Automatic filling machine according to the production requirements, when the production line needs to feed a material, production workers press the corresponding workstation on the control button, filling system through a field bus-based communication module, send the name of the material, workstation number, quantity and other information to the LED screen display, while starting the music ringing and light up the workstation and the light box on the light corresponding to the material. Warehouse staff get the information, press the corresponding button under the light box indicator to answer, then the light box on the light of the material on the indicator light off, indicating that the information is confirmed to have begun to feed. According to the confirmed information, the bus controller will turn the indicator light above the button of the workstation from constant light to flashing state, indicating that the material is being fed. When the material arrives at the called station, the operator restores the button to the disconnected state and the indicator light goes out, indicating that the material delivery process is finished.

Basic parameters:

Maximum weighing capacity: 30kg

Minimum Sensitivity: 0.01kg

Filling error: ±0.01-0.02kg

Filling speed: 20L about 150-180 barrels/hour

Control mode: 2-speed control

Filling method: Insertion, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 400 × 800mm (304 stainless steel power raceway)

Empty barrel raceway: 400mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 400mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: for 20L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10-50

Base conditions: solid concrete floor of the assistant suspension agent flat, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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