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Pneumatic batching system

The pneumatic batching system adopts positive and negative two-way tracking, which further improves the tracking accuracy. After the batching operation, the weighing module constantly detects and tracks the position of the micro-switch to detect the machine, and after the signal is sent to the PLC through the program calculation, the positive and negative tracking of the motor is controlled by the PLC output, and the error of the packaging materials in the production process is found in time and accurately compensated and corrected, avoiding the waste of packaging materials. If the detection can not meet the technical requirements after tracking the predetermined number of times, it can automatically stop for inspection to avoid the generation of waste products.

PP20211028141606
Product details
020-34563445

The feeding system is based on the computer batching controller, which controls other equipment to complete the batching. The raw materials fall into the hopper scale from the bin driven by the winch, respectively conveying different materials. The running speed of the winch is adjusted by the frequency conversion governor according to the output voltage of the batching controller. In actual batching, the formula and batch of batching are set through the batching controller keyboard, the weighing instrument automatically selects the required bin, sends instructions to drive the winch motor, and makes the material fall into the weighing bucket. The weighing signal is output through the weighing module on the weighing bucket, and the frequency conversion governor is controlled by the weighing display to adjust the winch speed and control the feed amount, so that the final value reaches sufficient accuracy. At the end of the dosing, the door is automatically opened, and the material enters the mixer for mixing. The dosing controller automatically calculates the mixing time, and releases the finished material when the mixing is finished.

In the material conveying system, a certain storage time and the specific requirements of continuous feeding are required. A set of multi-point feeding pneumatic conveyor is designed to store and feed flour through multiple storage tanks. During the feeding process, materials from multiple locations should be fed to a single fixed location, which is exactly in line with the advantages of suction (negative pressure) pneumatic conveying system. Therefore, the high-pressure suction pneumatic conveying system is adopted, which is mainly composed of storage tank, Feeder, feed pipe, bag filter, fan, ration tank, mixing tank and other components. The fan is located at the end of the system. When the fan is running, negative pressure is generated in the feed pipe, and the material is sent to the bag filter, filtered by the bag filter to the ration tank, and finally into the mixing tank for mixing. Each storage tank realizes the alternating feeding of the system through the switch of the feeder, and the whole operation process of the system is monitored by configuration software to achieve automatic control. Since the pneumatic conveying itself has the problem of high energy consumption, this paper mainly studies the energy consumption of the system operation, and analyzes the main and secondary order of the influence of main conveying process parameters on energy consumption through orthogonal experimental design method. It provides a basis for further research on regression analysis and parameter optimization of system energy consumption, so as to better solve the problem of high energy consumption of the system, reduce energy consumption of enterprises and improve economic benefits.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
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