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SF-X Disinfectant Liquid Filling Machine

Disinfectant liquid filling machine with capping and labeling machine is a production line that can optionally include a filling solution that can handle different types of liquid products, liquid or thick, foaming or non-foaming, and filled in different packaging forms, consisting of filling, capping, sealing, palletizing, weighing equipment, and corresponding conveyor belts, supplemented by automatic control and automatic adjustment systems.

PP20210626154818
Product details
020-34563445

Automatic Filling machine through the software programming to achieve the weight signal acquisition, by the PLC on its conversion, calculation, and grading control pipeline valve opening, closing, so as to achieve the filling accuracy control; the use of photoelectric position recognition function to control the positioning of the filling container and locking mechanism of the opening, closing, to achieve automatic positioning, automatic start-stop as well as no bucket without the filling control function; material category selection and setting, automatic adjustment and setting of the corresponding parameters for manual/automatic conversion. After the material category is selected and set, the corresponding parameters will be adjusted and set for manual/automatic conversion. Automatic control is divided into automatic control of single machine and overall control of production line. In the automatic state, interconnection and interlocking can be realized between the single machines, and when the single machine needs debugging, maintenance or in case of failure, it can be converted to the manual operation state.

The metering signals of the weighing and filling machine are converted into the PLC through the metering controller and weighing modular respectively, converted into binary code through the program and stored in parallel BCD code in the data register of the PLC, the output voltage signal of the weighing modular is converted through the A/D, accumulated through the junction box and passed to the weighing instrument, which displays in real time the weight of the material in the current weighing (filling barrel). The displayed weight data is transmitted via serial communication to the PLC, which compares the collected weight of the weighing module with the weight set in the touch screen (or computer) in order to control the behavior of the whole filling machine.

Basic parameters:

Maximum weighing capacity: 30kg

Minimum Sensitivity: 0.01kg

Filling error: ±0.01-0.02kg

Filling speed: 20L about 150-180 barrels/hour

Control mode: 2-speed control

Filling method: Insertion, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 400 × 800mm (304 stainless steel power raceway)

Empty barrel raceway: 400mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 400mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: for 20L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10-50

Base conditions: solid concrete floor of the assistant suspension agent flat, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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