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MF29 Weighing and filling machine

Weighing and filling machine consists of separated visual de-embossing robot, separated visual blocking robot, and double-station visual addressing filling machine, which has the functions of automatic de-embossing, filling, metering, blocking, self-diagnostic, self-testing, self-detection, self-inductive, remote monitoring, composite anti-explosion, and on-line visualization. Adopting advanced visual addressing technology, it is suitable for occasions requiring large quantities of continuous and fully automatic filling. Optional extensions and combinations with other systems ensure individual adaptability.

PP20220208111902
Product details
020-34563445

The weighing and Filling machine integrates computer technology, automatic control, communication technology and weighing technology. The Filling system adopts the programming software and field equipment library in accordance with the IEC-1131 international standard, which provides continuous control, sequential control and high-level language. The field equipment library provides a large number of commonly used field equipment information and function blocks, which can greatly simplify the configuration work and shorten the engineering cycle.

Liquid filling machine application configuration software to complete the data acquisition and process control support a variety of communication protocols to provide users with a variety of equipment support, colorful dynamic screen and the system's powerful features, so that you can easily operate, with a strong scalability, easier to integrate with other systems, more effective protection of the user's investment. The redundant station utilizes two redundant CPUs to improve higher availability and security.

According to the principle of choosing one out of two, the switch automatically switches from the running system to the other system when a fault occurs, and double power supply or industrial Ethernet communication module can be provided and combined for each sub-system. Safe, reliable and advanced practical system design chooses the mature and advanced distributed computer control system, under the premise of centralized management of information and scientific operation in the production process, it makes the danger decentralized and improves the reliability of the system, collects all kinds of data on the site with PLC and transmits them to the central control room for centralized monitoring and management through high-speed network, and the mainframe computer of the central control room also transmits the control commands through the high-speed network to the The mainframe of the central control room also transmits control commands to the PLC measurement and control terminals through high-speed network to implement the decentralized management of each unit.

Basic parameters:

Maximum weighing capacity: 1000kg

Minimum Sensitivity: 0.2kg

Filling error: ±0.2-0.5kg

Filling speed: 1000L about 50-80 barrels/hour

Control mode: 2-speed control

Filling method: Insertion, liquid level up

Gun head line: Teflon gun head, valve + Teflon hose

Structure material: host SUS304 stainless steel, conveying palletizing carbon steel anticorrosion paint.

Weighing platform size: 1200×1200mm (304 stainless steel power raceway)

Empty barrel raceway: 1200mm × 2500mm (304 stainless steel power raceway) with another 1200mm slope without power roller

Heavy drum raceway: 1200mm×2500mm (304 stainless steel power raceway, 2 sets)

Separate barrel device: suitable for 200-1000L barrels, carbon steel anticorrosive paint structure, 304 stainless steel raceway.

Palletizing equipment: pan-transfer type, suitable for pallets 1200×1200×140mm, including supplying pallets, palletizing, and lower pallet conveying.

Pipe pressure: 0.2-0.6MPa (related to material properties).

Material interface: DN40 flange connector 4, according to the user to provide interface standards

Air Connection: User supplied 12mm air hose connector for quick coupling connection

Power supply: AC220/50Hz (user-supplied to one side of the machine)

Using air source: 0.4-0.8Mpa (provided by the user to the side of the machine)

Use temperature: -10-50

Base conditions: solid concrete floor of the assistant suspension agent flat, concrete thickness should be more than 10cm.

Optional models: standard, explosion-proof filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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