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Disinfectant Liquid Filling Machine

Disinfectant liquid filling machine with capping and labeling machine is a production line that can optionally include a filling solution that can handle different types of liquid products, liquid or thick, foaming or non-foaming, and filled in different packaging forms, consisting of filling, capping, sealing, palletizing, weighing equipment, and corresponding conveyor belts, supplemented by automatic control and automatic adjustment systems.

PP20210626154818
Product details
020-34563445

The disinfectant Filling machine realizes the collection of weight signals through software programming. The PLC converts and calculates them, and controls the opening and closing of each valve in the pipeline in stages, thereby achieving the control of filling accuracy. By using the photoelectric position recognition function, the positioning of the filling containers and the opening and closing of the locking mechanism are controlled to achieve the control functions of automatic positioning, automatic start and stop, and no filling without containers. After the material category is selected and set, the corresponding parameters are automatically adjusted and the Settings are manually/automatically converted. Automatic control is divided into the automatic control of individual machines and the overall control of production lines. In automatic mode, each single machine can be interconnected and interlocked. However, when a single machine needs to be debugged, maintained or encounters a fault, it can be switched to manual operation mode.

The metering signals of the weighing filling machine are respectively converted into PLC through the metering controller and the weighing modular conversion, and then converted into binary codes through the program and stored in the parallel BCD code in the data register of the PLC. The output voltage signal of the weighing module is converted through A/D conversion, accumulated through the junction box and transmitted to the weighing instrument. Display the weight of the material in the current weighing (filling bucket) in real time. The displayed weight data is transmitted to the PLC through serial communication. The PLC compares the weight collected by the weighing module with the weight set in the touch screen (or computer) to control the behavior of the entire filling machine.

Basic parameters

Maximum weighing capacity: 30kg

Minimum sensitivity: 0.01kg

Filling error: ±0.01-0.02kg

Filling speed: Approximately 150-180 barrels per hour for 20L

Control mode: 2-speed control

Filling method: Insertion type, liquid surface

Gun head tubing: Teflon gun head, valve + Teflon hose

Structural material: Main unit SUS304 stainless steel, conveying and palletizing carbon steel anti-corrosion paint.

Scale platform size: 400×800mm(304 stainless steel power raceway)

Empty barrel raceway: 400mm×2500mm(304 stainless steel power raceway), with an additional 1200mm slope unpowered roller

Heavy barrel raceways: 400mm×2500mm(304 stainless steel power raceways, 2 sets

Barrel separation device: Suitable for 20L barrels, carbon steel anti-corrosion paint structure, 304 stainless steel raceway.

Palletizing equipment: Translation-type, suitable for pallets of 1200×1200×140mm, including pallet, palletizing and lower pallet conveying.

Pipeline pressure: 0.2-0.6MPa(related to material properties).

Material interface: 4 DN40 flange joints, which can be customized according to the interface standards provided by the user

Air source interface: The user provides a 12mm air pipe connector for quick coupling connection

Power supply: AC220/50Hz(provided by the user to one side of the machine)

Air source used: 0.4-0.8Mpa(provided by the user to the machine side)

Operating temperature: -10℃ to 50℃

Basic conditions: A solid concrete floor with a flat suspending agent, and the thickness of the concrete should be greater than 10cm.

Optional models: Standard type and explosion-proof type filling


Multi-station liquid filling machine
The field management and control system of liquid filling machine based on single chip microcomputer, radio frequency card and network integration technology can control the filling of materials in real time and effectively. Realize the real-time detection of filling weight and the real-time opening and closing of solenoid valve in filling process, and upload data for effective microcomputer management.
Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic liquid filling machine function application
Automatic liquid filling machine is controlled by frequency converter to realize stepless speed change, set the target weight, easy operation and fast filling speed, adopting large and small feeding and filling methods, optional computer connection or real-time printing of filling parameters such as filling date, serial number, net weight, tare weight, cumulative weight and so on.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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