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HPO Automatic Batching Machine

The weighing device of the automatic batching machine adopts a spiral weighing bin, and the materials stored in each bin are not exactly the same. Under the bin is a frequency-controlled broadband feeder, and the materials flow to the weighing bin through the spiral, and then to the mixing mixer, and there are three weighing modules in each weighing scale and connected to a junction box, and the signals are transmitted to the weighing instrument through the junction box, and then the analog signals and pulse signals are transmitted from the weighing instrument to the PLC, and then the PLC processes the signals and outputs DO signals to the computer to monitor and control the operation. The PLC processes the analog and pulse signals and outputs the DO signals to the computer for monitoring and control, and the PLC transmits the commands from the computer to the weighing instruments for processing.

PP20211028143150
Product details
020-34563445

Automatic batching machine for different types of materials (solid or liquid) for conveying, proportioning, heating, mixing and packaging of finished products, such as the whole production process of batching control, the use of PLC control and novel frequency conversion feeding mechanism, with the batching control software package, to achieve the material transfer, batching control, recipe design, production data management and other functions. And it can realize the aggregate control of multiple batching through network.

The feeding system reads the main totalization, instantaneous flow rate, set flow rate, weighing instrument status and other related data from the weighing instrument. Weighing instrument status display (zero state, interval state, running state or alarm state), online monitoring and management by computer, with high requirements on weighing speed, weighing accuracy, system compatibility and expandability.

In the automatic feeding system in the middle layer or different layers of the bus dosage equipment are used between digital signals for communication, while a pair of wires can be realized on the transmission of multiple signals (including a number of operating parameters, a number of dosage equipment status, fault information), a large number of reduced wires and connecting accessories to improve the reliability of the system and the ability of anti-jamming.

The dosage controller is connected to the upper computer and the on-site weighing instrument, reads the formula data sent by the upper computer and returns the real-time data, collects the on-site weighing data sent by the on-site weighing instrument, and controls the on-site actuator to carry out the weighing action. The on-site weighing instrument converts the signals from the pressure weighing module into standard signals, connects to the bus through the bus interface of the weighing instrument, and transmits the weighing data to PLC, which carries out the corresponding control according to the received data. The on-site actuator is controlled by the controller and works according to the instruction to realize the functions of feeding, unloading, receiving and rotating the turntable.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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