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HGT Batching line

The batching production line consists of two computers as the human-machine interface of the whole system to complete all system parameter setting, process monitoring and data recording. The other one is the slave station, relying on the main station, responsible for the data setting and process monitoring of the post ingredients. The main station communicates directly with the Siemens S7-300 PLC system, the automatic control of the front proportioning and the balance of the rear proportioning. The front dosing control system adopts a sealed junction box on site, which is dustproof and moisture-proof to ensure reliable signal transmission and realize continuous location detection.

PP20211028142846
Product details
020-34563445

The weighing Feeder consists of a two-level computer control network composed of a programmable controller and a spiral scale, which is connected to the weighing instrument, control computer, PLC, frequency converter and other equipment with high intelligence and fast processing speed through the field bus. PLC mainly undertakes the system fault detection, display and alarm, and at the same time output signals to the inverter, the inverter completes the role of adjusting the speed of the screw machine. The screw conveyor weighs the instantaneous flow rate, and the upper computer gives the set flow rate. There is some deviation between the two in real-time measurement. The most widely used PID regulation in industrial control is used for actual flow control. According to the flow deviation, the control quantity is calculated by using proportion, integral and differential. The speed of spiral scale is adjusted by frequency converter, and the quantity is adjusted so that it is equal to the set value.

The feeding system is composed of silo (or tank, tank, etc.), support body, weighing module, weighing instrument and so on. The silo and the support body are the mechanical force transfer reset system between the weighed object and the conversion element, including the granary that accepts the load of the said object, the force transfer reset mechanism, the limiting device, etc., which are the main bearing components of the weighing type electronic material level meter and play the role of bearing the weight of the object. The silo and force transfer mechanism are responsible for accurately transferring the weight of the object to the metering module. The weighing module (primary instrument) is located between the silo and the support body, and converts the weight of the object to the corresponding millivolt electrical signal according to a certain functional relationship, which is output to the weighing control instrument (secondary instrument) through the junction box signal cable. After processing, the instrument directly displays the weight data of the object and converts the weight data into a standard signal of 4~20mA or 1~5V, or transmits it to the control terminal by RS-232, RS-485, Modbus/Profitbus/Hart. The weighing control instrument can also be preset at different weight values to achieve relay output to control the automatic addition and subtraction of materials.

The feeder hardware adopts Siemens S7300 series and ET200 modules, and adopts Siemens STEP7 series and WINCC series. According to the process requirements, the proportioning control is carried out in a certain proportion, and the feeding system is given according to the material level information of each material reaction tank. Ingredient control can be proportioned according to the weight and chemical composition of the raw material. The weight ratio is to control the screw and the feeding device under the raw material reaction tank. According to the flow rate of the weighing screw and the feeding device, the PLC sets the ratio and the total feeding amount of the raw material, and considers the relationship between the sequence of the raw material reaction tank. Through the communication of the upper computer, the flow rate of the equipment under each reaction tank is set. After the system is started, the weight signal and speed signal are sent to the secondary weighing instrument. By amplifying A/D conversion, the instantaneous flow rate and cumulative amount are calculated and displayed in the on-site weighing instrument. The weighing display transmits the signal to the PLC metering module. The PLC analog input module collects the weight signal and speed signal of the weighing screw and the feeding device, and performs self-tuning operation according to the parameters set by the user.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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