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HS4 Weighing batching system

Weighing dosing system can be used for material or chemical reaction in a metering equipment, strict control of the reaction temperature, pressure, stirring and material concentration and other important parameters, so that the whole reaction process is more reasonable and adequate. Can be used to meet the reaction process of weighing ingredients, heating evaporation, cooling and low speed mixing weighing equipment. Reaction equipment used to complete sulfonation, nitration, hydrogenation, alkylation, polymerization, condensation and many other processes of organic dyes and intermediates.

PP20211024192738
Product details
020-34563445

The automatic Batching system adopts cutting-edge electronic technology, control technology, modern control theory, and absorbs the advantages of various automatic batching so far. It is a small batching system that integrates the functions of intelligent instrument, multi-function loop controller, sequence controller and programmable controller. With advanced control strategy, graphical operation interface and online real-time configuration tools, it realizes real-time monitoring, recording, operation, management and the integration of continuous control, logic control and sequence control of industrial processes. It is a new type of computer automatic batching system that realizes complex and diverse industrial automation ideas in various industries, especially suitable for enterprise batching and technical transformation of control equipment.

The dosing is divided into dry material and wet material two parts, dry material dosing control part is mainly the given control and automatic adjustment of the mixture, the amount of dosing is proportional to the molding speed, and its ratio remains unchanged. The feeding control of powder is completed by screw ram, impeller Feeder, screw conveyor, bucket elevator and metering screw scale. After the feeding system is started, the PLC starts and stops and adjusts the speed of each motor according to the process requirements, and sets the feeding amount through the man-machine interface. The analog output module of the PLC outputs the given signal of 4~20mA to the metering spiral scale, which controls the feeding speed according to the given signal, and the spiral scale transmits the instantaneous and cumulative amount of the feeding back to the PLC. Through communication, they are displayed in the man-machine interface and the host computer, so that operators and managers can respectively monitor online and adjust the feed amount in time according to the process requirements. The feed control of additives, starch and coagulant is basically the same, and the feed control is composed of speed regulating screw conveyor, stirring motor, impeller feeder, bucket elevator and so on. The control mode is basically the same with the powder, but the PLC analog output module output 4~20mA given signal directly to the speed control screw conveyor, according to the formula set by the man-machine interface PLC automatically adjust the screw conveyor feeding speed. The above proportioned powder enters the screw conveyor and the mixed screw conveyor respectively, and finally enters the vertical mixer and slurry mixing through the conveyor, and enters the next forming process after full mixing.

A cascade control loop is adopted in the feeding system to ensure the adjustment of the steam intake to meet the requirement of dissolved oxygen concentration and eliminate the influence of pressure fluctuation in time. If the concentration of dissolved oxygen is adjusted by adjusting the speed of the mixer, the fluctuation of the pressure in the reactor has an effect on the concentration of dissolved oxygen. When the concentration of dissolved oxygen is controlled by adjusting the air flow through the reactor, the pressure of the reactor is considered to be constant if there is automatic control. Just control the concentration of dissolved oxygen by adjusting the amount of air supplied. The practice of adjusting the speed of the reactor and the amount of air supplied simultaneously.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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