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SN7 Batching control system

The batching control system integrates material storage, quantitative feeding, weighing, sealing and conveying, and the whole process is controlled by the microcomputer in the process of PLC control. The upper computer uses the upper computer connection command to monitor the operating status and data area content of the lower computer, read the internal status of the PLC and the real-time data of the weighing instrument in the upper computer, and display it on the upper computer. The weighing system is mainly composed of storage bin, feeding device, weighing device, conveying device, electric control cabinet and microcomputer control system, which can complete the automatic feeding of different ingredients of various materials.

PP20210315095626
Product details
020-34563445

In order to ensure the measurement accuracy in various environments of reactor weighing, linear compensation, zero compensation and temperature compensation are generally added to the strain gauge bridge of reactor weighing, as well as anti-corrosion treatment of the sensor surface. At the same time, in order to ensure the accuracy of remote excitation of the sensor, two wires are usually output from the excitation ends of the strain gauge to the weight transmitter or the weighing terminal, which is used to calculate the loss compensation of the excitation voltage in the long line transmission. The three pressure Weighing modules installed at the bottom of the reactor transmit the weight signal of the reactor body to the junction box. The junction box is connected in parallel with the signal of each weighing module, and the Angle difference can be adjusted according to the load condition of each weighing module. The weight signal after collection is sent to the weighing terminal or weight transmitter, which processes the weight signal into the corresponding weight data.

The weighing instrument inhales the sucked material into the hopper scale through negative pressure, weighs it and transfers it to the hopper, waits for the timing and waiting time. The PLC gives the control signal to close the feed motor, open the outlet of the hopper scale, and send the raw material to the high-mixing tank. The high-mixing motor starts the raw material to heat up in the high-mixing tank until the purpose of mixing is achieved (during the synthetic mixing process). The thermocouple converts the temperature signal value of the high mixing tank detected in real time into A digital signal through the internal A/D converter, and transmits it to the PLC. When the high mixing tank reaches the set temperature, the PLC sends out a control signal, opens the discharge port of the high mixing tank, and sends the material after high temperature chemical combination into the cold mixing tank.

The Batching system receives the status information from all other control modules through the CAN bus, and uploals it to the computer through its 232 serial port, receives the control commands from the serial port of the computer, and transmits them to the related modules connected to the bus through the CAN bus. The control functions of mixed charging are interrelated, responsible for all weighing control of the Electronic scale, and equipped with the same number of weighing modules. Formula content and weighing control parameters can be received from the computer; Receive and execute the start, pause, warehouse change and other charging orders issued by the computer; Receive weight data from weighing instruments; Depending on the formula, weight and control parameters, the feed agitator in each silo is driven for start, stop, fast, slow and pointing operations, and the scale door is driven open and closed under specified conditions to complete the weighing process, which can be equipped with the same number of weighing modules. If there is a scraper under the scale, the start and stop control of the scraper will be completed; Upload actual weighing results and alarm information.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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