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FG6 Discharge system

The discharge system is a production measurement equipment for continuous conveying, dynamic metering and feed control of various powder and loose granular materials. It integrates powder material feed transportation, weighing measurement and quantitative feed control, and is used for quantitative feeding of loose materials, detected weight signal and speed signal for calculus processing. Displays the instantaneous flow rate in tons per hour and the cumulative volume in tons.

PP20210708205211
Product details
020-34563445

The batching machine is composed of feeding bin, screw machine, weighing module, vibration motor, trigger circuit and alarm circuit, etc. An industrial computer is responsible for the monitoring of multiple Electronic scales and batching production line. In the batching production process, the powder is evenly distributed on the spiral bin by each bin through the feed hopper, the spiral load weighing mechanism is detected by the weighing sensor, and the spiral speed is detected by the tonometry generator. The signal is rectified and amplified and then input into the control system. The control system is subjected to the load signal of the spiral motor and the speed signal of the belt. The actual feed rate is compared with the set feed rate constantly and the spiral speed is adjusted to make it accurately feed at the set feed rate, so as to achieve quantitative feed and measurement.

After the weight of the material and the speed of the spiral are detected and amplified by the load weighing module and the speed metering module, the gravity display with the weighing instrument as the core is displayed, and the conversion circuit becomes a digital pulse signal. The PC bus computer is used as the central controller to monitor the operation of the electronic scale and the batcher production line. After photoelectric isolation and isolation, the measured pulse signal is sent to the signal composed of weighing instrument as the core, which is controlled by the industrial computer to send it to the weighing instrument in batches for counting. The computer calculates and processes the material weight and spiral speed signals obtained by weighing instrument to obtain the actual flow rate of the batching. In order to improve the control speed of the whole system, and make full use of part of the circuit of the batching controller at low system cost, the actual flow rate obtained by the computer and the given flow rate are converted into an analog signal and then sent to the analog control circuit of the weighing controller, and the excitation coil current of the clutch is controlled by the trigger circuit to realize the speed control of the transmission spiral and the flow control of the batching.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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