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YU1 Continuous batching system

Continuous batching system according to the weight reduction rate of the material in the weighing bucket to control the discharge screw or electric vibration machine, in order to achieve the purpose of quantitative feeding, that is, weight loss scale. When the material in the weighing bucket reaches the lower limit of the weighing position, the discharge screw fixes the discharge amount according to the speed at that time, and controls the material in the silo quickly down to the weighing bucket, and stops charging when the loading is expected to the upper limit of the weighing. Rapid loading can shorten the feeding time and improve the accuracy and control accuracy of weighing.

PP20220207112855
Product details
020-34563445

The Batching system adopts the traditional Measuring system of dynamic weighing while adding materials. The weighing process is affected by shock and vibration, and its measuring and weighing accuracy is difficult to meet the requirements of trade settlement. To improve the measurement accuracy of continuous conveying materials, the most effective way is to use static measurement, that is, to measure and weigh the material when it is at rest, but the material is difficult to meet the measurement requirements of the static state in the continuous conveying process. Continuous conveying Weighing system is mainly composed of mechanical system and automatic control system. The whole batching system consists of left and right metering bucket, weighing sensor, weighing instrument, material flow switching device, metering bucket discharge gate, cylinder driving gate switching, solenoid valve, air source components, control panel and automatic control system.

Through the material flow switching device, the left metering bucket is in the feeding state, the right metering bucket is in the feeding waiting state, the left metering bucket enters the weighing state after the feeding is completed, and the right metering bucket enters the feeding state to ensure the continuity of the feeding. After the weighing of the left metering bucket is completed, the cylinder controls the discharge gate to quickly discharge the material, and the material is immediately transferred to the feeding waiting state. The right metering bucket is converted to the metering and weighing state after the feeding is completed, and the left metering bucket is converted to the feeding state again, so the cycle is repeated, and the entire metering and weighing task is completed through multiple cycles. In the weighing process, there must always be a metering hopper in the feeding state to ensure the unity of accurate metering and continuous material transportation.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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