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Intermittent Mixer

The operator of the Intermittent mixer inputs the proportion of each raw material, the machine will calculate the weight of each raw material by combining the weight of each ingredient, and then control the opening and closing of the metering valve to distribute the raw materials to the weighing hopper, when each raw material is completed in accordance with the proportion of the raw material, the raw material in the weighing hopper will be discharged to the lower part of the agitator for stirring, and after the completion of the mixing, the whole process is complete.

PP20220207113649
Product details
020-34563445

The intermittent  mixer mixes various raw materials in proportion according to the pre-determined formula. To improve the accuracy and speed of batching, ensure product quality and increase output, microcomputer control technology is adopted. Microcomputer-controlled cooperative production line. It is mainly composed of equipment such as crushers, elevators, fans, Feeders and distributors. The batching section includes silos, feeders, Electronic scales and mixers. The main function of the ingredient section is that after the feeding equipment places various raw materials into their respective hoppers, the materials are discharged into the weighing hopper in the proportion given by the formula and weighed. Then, they are sent to the mixer for a certain period of stirring to be evenly mixed into finished products. In advance, various fixed formulas are input into the computer. The computer controls the feeding, weighing and mixing according to the proportion of the formula, and detects the signal of the weighing module in real time, makes judgments, and issues commands to each batching actuator, thereby achieving batching automation. The entire production system is equipped with a manual control auxiliary mechanism, which can be controlled to operate in either automatic or manual mode.

The batching machine realizes automatic control and supervision of the processes such as raw material feeding, weighing and measurement, vacuum feeding, dispersion and stirring. The dispersion time and cylinder number can be selected and adjusted on the computer according to production requirements. The opening and closing of the motor equipment and the opening and closing of the feeding valve during the process are all controlled by the computer. The finished product filtration packaging adopts a fully automatic filling line, and the palletizing process is carried out by robots. It is composed of industrial computers, PLC modules, industrial configuration software, intermediate relays, AC contactors, thermal relays, air switches, etc. In the Windows environment, the actual flowchart drawn with industrial configuration software can display the flow of each motor, control valve, pump and pipeline on the production line, allowing for a very intuitive understanding of the production situation and control of the entire system's technological process.

Product features

1) It saves labor and raw material costs and has a service life of over 10 years.

2) Centralized management of raw materials to prevent waste and pollution.

3) Keep the factory environment clean and tidy and maintain the environmental system.

4) It is conducive to maintaining stable quality, increasing output value and sustaining the quality system.

5) It is conducive to enhancing the company's image and winning customers' praise and cooperation.

6) High degree of automation: The entire batching process is fully automated, with unmanned packaging, improving efficiency and saving labor.

7) High batching accuracy: Static batching, with an accuracy higher than 0.2%.

8) Fast speed: The entire batching process is automatically completed within 30 seconds.

9) Excellent dust removal effect: It is equipped with dual dust removal channels and has good sealing performance.

10) Provide accurate measurement data and control means for production control and management in various industrial sites.

11) The batching speed is 3 to 10 tons per hour. Packaging speed: 200-460 packs per hour; Packaging quantity: 1-10kg 10-50 kilograms.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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