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SPS9 Mixer

The operator of the mixer inputs the proportion of each raw material, the machine will calculate the weight of each raw material by combining the weight of each ingredient, and then control the opening and closing of the metering valve to distribute the raw materials to the weighing hopper, when each raw material is completed in accordance with the proportion of the raw material, the raw material in the weighing hopper will be discharged to the lower part of the agitator for stirring, and after the completion of the mixing, the whole process is complete.

PP20220207113649
Product details
020-34563445

The Batching system mixes different raw materials proportionally according to the pre-determined formula. In order to improve the precision and speed of batching, ensure the quality of the products and increase the output, it adopts the microcomputer control technology. Microcomputer-controlled matching production line. It mainly consists of pulverizer, elevator, blower, conveyor and distributor. The dosing part includes silo, Feeder, Electronic scale and mixer. The main function of the dosing part is that after the feeding equipment puts all kinds of different raw materials into their respective hoppers, the materials are discharged into the weighing hopper in accordance with the given proportion of the formula and weighed, and then sent into the mixing machine for a certain period of time for stirring and mixing uniformly into the finished products. Various fixed formulas are inputted into the computer beforehand, and the computer controls the discharging, weighing and mixing according to the proportion of the formulas, and detects the signals of the weighing module in real time, makes a judgment, and sends out the commands to each actuator of the dosage, so as to realize the automation of the dosage. The whole production system is equipped with manual control auxiliary mechanism, which can control the operation according to automatic or manual working mode.

The batching machine realizes automatic control and supervision of raw material feeding, weighing and measuring, vacuum feeding, dispersing and mixing, etc. The dispersing time and cylinder number can be selected and adjusted on the computer according to the production requirements, and the opening and closing of the motor equipment and the opening and closing of the feeding valve in the process are all controlled by the computer. Finished product filtering and packaging adopts fully automatic filling line, and the palletizing process is robot palletizing. It consists of industrial computer, PLC module, industrial configuration software, intermediate relay, AC contactor, thermal relay, air switch and so on. Under Windows environment, the actual flow chart drawn by using industrial configuration software can make the flow of each motor, control valve, pump and pipeline of the production line displayed, which can be very intuitive to understand the production situation and control the process of the whole system.

Product Features

1)Saving labor cost and raw material cost, the service life is more than 10 years.

2)Centralized management of raw materials to avoid waste and pollution.

3)Keep the factory environment clean and maintain the environmental system.

4) Favorable to maintain stable quality, increase production value and maintain quality system.

5)Favorable to improve the company's image, win the customer's praise and cooperation.

6) High degree of automation: the whole batching process is completed automatically, unmanned packaging, improve efficiency and save labor.

7)High dosage precision: static dosage, precision higher than 0.2%.

8)Fast speed: the whole batching process is completed automatically in 30 seconds.

9)Good dust removal effect: set up double dust removal channels with good sealing performance.

10)Provide accurate measurement data and control means for production control and management of various industrial sites.

11)Batching speed 3-10T/hour; Packing speed: 200-460 packages/hour; Packing quantity: 1-10kg; 10-50kg.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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