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Continuous Automatic Feeding System

The Continuous automatic feeding system adopts PLC control technology and measurement and weighing technology, which can realize raw materials information entry, formulation work order creation and management, batching accuracy control, real-time collection, display and storage of batching data information, and control the weight and flow of materials loaded to the weighing platform through the human configuration monitoring system and PLC program. To achieve accurate metering and dosing. As a dynamic continuous measurement and batching automatic control device, it can provide accurate measurement data and control means for the production control and management of various industrial sites.

PP20210530112322
Product details
020-34563445

The continuous automatic feeding system is divided into material storage, batching, metering system and electrical control system. Among them, the control system has two operation modes: automatic and manual. It is simple to operate and flexible to control, which can meet various production needs and has extremely high practicality. It can be adapted to the batching and stirring control of powder, granules, liquids and other materials. The weight of the materials loaded onto the weighing platform is controlled through the PLC program. The raw silicone rubber, inorganic fillers, structured control agents, etc. are first mixed at 100 to 200 ℃ by a high-speed stirrer to form a freely flowing granular mixture. The process of continuously feeding it into a twin-screw mixing extruder or a multi-stage shearing single-screw mixing extruder, where it undergoes mixing and heat treatment under high shear force and continuously formulates silicone rubber compounds, can achieve efficient batch production.

The automatic feeding system adopts an intermittent preparation process to prepare and mix silicone rubber, which is mostly carried out in kneaders and batching machines. In industrial production, for the mass production of mixed silicone rubber, large kneaders equipped with two mixing paddles are often used, and the capacity of the kneader can reach several cubic meters. To ensure uniform mixing of raw materials, a longer mixing time is required. The batching machine equipped with two propellers in the tank and a pressure block at the top, which enables the raw materials to be mixed in a compressed state, can produce uniformly mixed silicone rubber in a relatively short time. However, the effective volume of this pressurized batching machine is only a few hundred liters at most, which cannot meet the requirements of large-scale production. The method of first mixing in the batching machine and then heat-treating in the kneading machine can be adopted to efficiently and in large quantities produce mixed silicone rubber compounds. That is, first, raw silicone rubber, reinforcing filler silica, structured control agent, etc. are mixed evenly in a batching machine at 150℃, and then processed in a nitrogen protection or reduced pressure kneader at 150 to 200℃.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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