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TM Weigh the reactor

The weighing reactor is a complete set of automatic equipment for dynamic weighing and batching control through electrical control management and visual man-machine software configuration. Through the monitoring system and PLC program, the weight and flow of the material loaded into the weighing hopper are controlled, so as to achieve accurate measurement and batching.

Product details
020-34563445

The Batching system is a multi-process, multi-link multi-task combination system, which controls the raw material dissolution, filtration, homogenization and sterilization process in the entire production process according to the set process requirements, automatically adjusts the key parameters such as material level, temperature and pressure accurately, and continuously and stably outputs the product. The whole liquid handling and conveying process is monitored by PLC combined with fieldbus, and the system fault is recorded, displayed and alarm output. The automatic control process involves a number of control loops, including the raw material ratio control loop, the temperature control loop in the reaction process and the finished product measurement and packaging control loop. The project uses steam heated reactor to complete the reaction of the process. The process of adding raw materials is as follows: first the liquid reaction material is added to the reactor, and then the medium temperature is heated to slightly higher than the reaction temperature or the melting point of the solid reactant; In the case of constant stirring, slowly add solid reactants, so that it continues to react or dissolve, to avoid precipitation. Due to different formulations, each product needs about 4 kinds of liquid raw materials and about 2 kinds of solid raw materials, and the ratio of ingredients is required to reach 0.1%.

The reactor is provided with a feed pipe, and the feed pipe is provided with a feed valve; The stirring assembly is arranged in the reactor body, and the stirring assembly is used to stir the material; The heat exchange component comprises a heat exchange tube and a medium box, the heat exchange tube is arranged inside the reactor body, the heat exchange tube is provided with a liquid inlet pipe and a liquid outlet pipe, the liquid inlet pipe and the liquid outlet pipe are extended out of the reactor body, the medium box is arranged on one side of the reactor body, the medium box is provided with a first pipe and a second pipe, the first pipe and the second pipe are connected with the liquid inlet pipe and the liquid outlet pipe respectively; The control component comprises a temperature sensor, a weighing sensor and a controller. The temperature sensor is arranged in the reactor body, the temperature sensor is electrically connected with the heat transfer component, the weighing module is arranged at the bottom of the reactor body, the weighing module is electrically connected with the feed valve, and the controller is electrically connected with the feed valve, the heat transfer component, the temperature sensor and the weighing sensor.

Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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