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BW Automatic batching system

Automatic dosing system is an automatic control system including raw material loading and conveying, raw material storage, formula selection, automatic dosing, material conveying, mixing and mixing, dust removal, bagging and sewing. It has the characteristics of simple and convenient operation, strong reliability, friendly man-machine interface and complete function.

PP20211023103736
Product details
020-34563445

The feeding system is a control device for fully automated, real-time and high-precision feeding, weighing, mixing and packaging of various raw materials strictly in accordance with a certain scientific ratio. The dry powder building aggregate, binder, and additives are evenly mixed, transported to the construction site in the form of bags or bulk, and can be used directly after adding water to the mortar building materials. At present, the signal of the batching machine and the digital signal of the switch bin door of the hopper are connected to the PLC control system, and the batching machine is transmitted through the screw, and the hopper bin door begins to load, and the loading ends. When the control system receives the spiral arrival signal, the data of the batching machine is recorded as real-time weight, and when the signal of the hopper closing the bin door is received, the data of the batching machine is recorded as real-time weight, and then the system calculates the net weight to save, display and upload. When the system receives the spiral arrival signal, the algorithm starts to store the collected data in the defined array. When the next cycle comes, the collected data is compared with the first value in the array. If the value is within the defined threshold, the insertion sorting algorithm is run to store the value in the number of people. Each time the collected value is compared with the first value in the array, and it is determined whether to save according to the result. The continuous values meet the conditions, indicating that the weight of the object on the batching machine is in a stable state, and the flow rate can be obtained. The intermediate value, cycle period and array dimension can be adjusted according to the actual application.

For the material used as the binder in the mixture, the corresponding ash dose is found on the standard curve according to the solution titration consumption of the sample of a certain quality. Through the detected ash dose data, repeatedly adjust the screw conveyor revolution (for cement binder) or belt revolution (for ash binder), so that the ash dose reaches the design dosage. Batching machine with weighing instrument as the core, control other equipment to complete the batching. The raw materials are driven by the winch from the bin to the weighing batching machine, and different materials are transported respectively. The running speed of the winch is adjusted by the frequency conversion governor according to the output voltage of the weighing instrument. The weighing instrument keyboard is used to set the formula and batch of ingredients, the weighing instrument automatically selects the required bin, sends instructions to drive the winch motor, and makes the material fall into the weighing batching machine. The weighing module on the weighing batching machine outputs the weighing signal, and the frequency conversion governor is controlled by the weighing instrument to adjust the winch speed and control the feed amount, so that the end value reaches sufficient accuracy. At the end of the dosing, the automatic door opens, the material enters the mixing machine, the weighing instrument automatically calculates the mixing time, and releases the finished material after the mixing is finished.

Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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