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GF9 Automatic batching system

Automatic batching system A common weighing device that uses negative pressure to attract material into a weighing device for weighing. It can effectively improve production efficiency and product quality. During the weighing process, the pressure inside the container is lower than the external atmospheric pressure, so the material is attracted into the weighing container. When the material reaches the set weight, the weighing container will automatically stop attracting and complete the weighing process.

PP20210708210336
Product details
020-34563445

The Batching system consists of a set of industrial management system, a set of PLC electrical control system, and N sets of single loop closed-loop control loop. Each closed-loop control loop consists of a spiral conveyor, a weighing display, a weighing sensor, a frequency converter and a field control box. There is also a communication interface with the host computer. Transfer to the speed control hopper scale, the weight signal to the weighing instrument. The weight signal of the load is calculated and processed by the weighing instrument to obtain the weight of the material, which is displayed on the weighing display.

Weighing instrument and variable frequency governor control screw conveyor speed to form a closed-loop control, weighing instrument built-in intelligent software regulator can set high, medium and low feed to ensure the accuracy of the ingredients. Three sets of output signals are used to control the frequency converter, and then control the feed speed of the screw Feeder, so as to achieve the purpose of accurate batching. The weighing instrument can set the feed amount manually, or the ratio can be set through the two-way communication between the computer and the instrument. Communicate with PLC through serial port. According to the actual process of batching process, the industrial computer reflects the running status of loading, batching, feeding and related equipment in the form of dynamic pictures. When there is an over-limit fault during operation,  will appear Chinese alarm and start the alarm (sound and light), or stop the machine, or change the warehouse.  can make control status analysis according to the running data. The dynamic batching process of the system is reflected by different color histogram. According to the operation data, the industrial computer can assign the ratio or the feeding amount, and truly reflect the state of the dosing. It also has other functions, such as class report, daily report, monthly report, annual report and other functions. It provides convenience for management.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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