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TP27 Screw Weighing System

The spiral weighing system uses the human-machine interface to input the corresponding ratio parameters, transmits the signal of each weighing scale to the weighing instrument through the weighing sensor, and then connects to the central controller through the weighing instrument conversion signal. The central controller controls the feeding time and feeding amount of each material according to the real-time data of each weighing machine in combination with the formula set. All are entered into the horizontal mixer, after full mixing, through the vacuum suction machine or gravity into the main screw.

PP20211028141448
Product details
020-34563445
Screw Weighing system is a kind of equipment that integrates feeding and metering to be able to realize continuous dynamic feeding and metering of granular materials. Screw weigher is based on the pipe screw Feeder and adopts the working principle of constant speed quantitative feeding scale, which integrates the functions of feeding and conveying, weighing and measuring and quantitative feeding control, and is an electromechanical integrated continuous dynamic feeding and measuring equipment.

Spiral weigher mainly consists of pre-feeding feed screw (can also be used impeller feeder and other pre-feeding equipment), weighing screw (or metering screw), weighing module, weighing instruments, frequency regulator and electrical control cabinets and other components.

The feeding screw is adjusted by the frequency converter speed controller to regulate and control the feeding volume, so that the metering screw reaches the instantaneous flow rate set by the system. When the metering screw is running at constant speed, the instantaneous material load in the spiral tube is measured by the load cell, and the material gravity is converted into a proportional electrical signal input to the controller, which automatically adjusts and controls the material flow through signal processing, arithmetic, flow rate display and according to the set parameters.

Screw weighing system is mainly applicable to powder color matching function and functional granule batching, injection molding, extrusion, plastic molding and other industries, usually used for more than two kinds of ester granule raw materials in proportion to do batch mixing, and program control to make batch mixing to do continuous action, so as to achieve the mixing ratio to get uniform performance. Weighing system adopts human-machine interface to input the corresponding proportioning parameters, through the load cell to each weighing scale signal transmission to the weighing instrument, and then through the weighing instrument to convert the signal and the central controller connection, the central controller combined with the setting of the formula according to the real-time data of each weighing, to control the charging time of each type of material and the amount of materials added when all the raw materials are weighed and finished, are entered into the horizontal mixing machine, after sufficient mixing, through the vacuum suction machine to make continuous action to achieve a uniform mixing ratio performance. When all the raw materials are weighed and finished, they will enter into the horizontal mixer, and after sufficient mixing, they will enter into the main screw by vacuum suction machine or gravity. The Dosage system can weigh up to 8 kinds of granular raw materials, and the error of mixing ratio of each batch (according to the size of the set ratio) is controlled within ±0.1-0.5%F.S.

Functional features:

Suitable for multi-species and multi-color, often changing auxiliary materials, and need to pre-mix the occasion.

Intelligent operation interface in Chinese, more convenient to modify parameters.

Modular design is easy to disassemble, simple and quick to assemble, easy to disassemble and clean the main parts including mixing device.

Separate weighing of main and auxiliary materials, improving weighing accuracy and speed.

Fast material change/cleaning without residual material

Adopting advanced anti-vibration technology, solving many problems caused by vibration on site and improving weighing accuracy.

Combined with the multi-station feeding system, it can quickly form an automatic production line.

Abundant communication interfaces: RS232/485, MODBUS fieldbus, DP bus, meanwhile it can be connected to the main screw system or enter into the DCS system to realize the remote management of the equipment on the computer.

Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
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