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HOG Batching system

By placing one or more weighing modules at the foot of the weighing system of the reactor, the incoming weight of the system is controlled by the output signal to obtain the capacity of the tank. A weighing sensor is placed at the foot of each branch of the tank to measure the weight of the liquid in the reaction tank as measured by 3 weighing modules.

Product details
020-34563445

Automatic Batching system is composed of mechanical weighing frame, reaction kettle, stainless steel weighing module, weighing instrument, driving part, frequency converter, control cabinet and other main components. The formulation, feeding and discharging of the batching production line are all controlled by computer. In addition to the hopper, there are dynamic Weighing modules, precision amplifiers, A/D converters, microcomputers, monitors, printers and execution systems. The batching control system can control multiple batching scales and agitators, and can control the dry mixing and wet mixing time, can prepare several to dozens of materials, and can display the batching process and print the name of each material, quality, total quality, cycle time, formula, daily report, monthly report, etc. Computer automatic batching production line formula storage, ingredients variety, speed, high accuracy, can provide rich software, easy to modify the program, is a high degree of automation of the product. Through the weighing instrument or touch screen, the weight required by various materials is set, and the skein is automatically transported to the batching system in order to automatically weigh and control the flow, so as to achieve accurate measurement and batching.

Weighing and batching machine is a production and measuring equipment for controlling feeding, dynamic metering and continuous transportation of powdery materials. Batching refers to a balanced Weighing system for batching and measuring several substances in the said substance given mass ratio in advance. Spiral batching production line is divided into single tube single layer and double tube double layer, single tube single layer together to complete the measurement and transport, double tube double layer structure, the upper layer to complete the steady flow and transport, the base to complete the measurement and transport, the steady flow effect is better and save space.

The feeding system measures the spiral conveying material, and the computer integrator receives the weighing module signal and speed signal, which is converted into the cumulative value and instantaneous flow after processing, and the cumulative and instantaneous flow signal is transmitted to the industrial control machine (upper computer) by RS-485 port, and transmitted to the AI regulator with 4~20mA analog current signal. After the AI regulator compares the signal with the internal set value, the output 420mA analog signal is sent to the frequency converter, and then the frequency converter adjusts the speed of the screw Feeder. When the flow rate increases, the speed of the screw feeder is reduced, and conversely, the speed of the screw feeder is increased, so that the flow rate of the material and the cumulative amount of the stage are kept within the set range. Thus, reliable product quality is obtained.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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