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UY8 Dosing Scale

Batching scale to achieve material transfer, batching control, formula design, production data management and other functions. And it can realize the collection control of multiple ingredients through the network. With PLC as the next machine ingredients, once the production plan is completed in the entire production process, the computer will weigh each raw material according to the plan, no longer need manual intervention. In this process, the worker only takes the material, and the computer checks the weight through the data sent by the electronic weighing, which reduces the work burden of the worker and improves the work efficiency.

PP20211025121232
Product details
020-34563445

The dosing system can set, manage and optimize the control of the production line through the process control, realizing the dosage control, mixing control, feeding and spreading base material control, proportion adjustment and so on. The equipment mainly consists of Weighing modules and speed measuring weighing modules, weighing instruments, equipment speed control devices, bin level detection equipment, as well as redundant PLC, host computer and its software. Adopting Siemens S7300 series and ET200 module, the software adopts Siemens STEP7 series and WINCC series. The sintering raw materials are dosed according to a certain proportion according to the process requirements, and the feeding system is given according to the information of the material level of each silo at the same time. The automatic Dosage system control can be based on the weight of raw materials and chemical composition of the proportion control. At present, domestic manufacturers mainly batch according to the weight proportioning method.

The dosing scale is to control the raw material weighing and feeding device, according to the flow of the weighing and feeding device, the PLC system sets up the ratio of raw material and the total feeding quantity, and at the same time arranges the order according to the raw material bin. Through the upper computer communication to set the flow of equipment under each bin, when the system starts the weight signal and speed signal to the secondary weighing instrument, through the amplification of the A/D conversion, calculate the instantaneous flow and cumulative amount, and display in the field weighing instrument. The weighing instrument uploads the signal to the PLC module, the PLC analog input module collects the weight signal and speed signal of the feeding device, and carries out the self-tuning operation according to the parameter set by the user, if there is a deviation between the set value and the current value, then the PLC analog module outputs a standard signal (4-20mA) to the frequency converter for the device to be adjusted, and the frequency converter will change the rotational speed of the device in real time after accepting the PLC signal, for the disc, it will change the speed of the device in real time. After receiving the signal from PLC, the frequency converter will change the rotating speed of the equipment in real time, which will reduce or increase the feeding material for the disk and reduce or increase the material flow for the speed regulating weighing, so as to make the system have a stable state.

When the batching machine normal operation for a certain period of time, the mixing bin material level will fluctuate because of the fabric situation, when the thickness of the material layer of the truck is stabilized, the PLC according to the level of the material in the bin measured by the weighing module of the mixing bin to adjust the flow rate of the material in each of the downstream ports of the batching bin, so as to ensure that the balance of material in and out of the mixing tank. Mainly for the two mixing liquid control and electrical interlocking. As the purpose of the first mix is to mix well, according to the total amount of mixed material before mixing and a certain percentage of liquid addition calculation, through the control of the first mix of electric regulating valve to regulate the flow. The current value of the dosage bin each downstream port cumulative calculation out of the mix, the material flow and shared to the mix automatically add liquid control dosage, according to the total amount of material and material into a mix before the percentage of the liquid content of the material to calculate the need to add a mix of how much liquid for a mix of automatic addition of liquid to provide the basis for the addition of liquid.


Application of liquid pumping and mixing batching system
The batching system adopts dual CPU to form a redundant system, and the STEP7MicroWin V4.0SP6 programming software provided by Siemens is used as the man-machine interface to write debugging programs and download programs. The PC and PLC experimental machine are connected by a PC/PPI cable for communication, and the corresponding parameters are set.
Weighing and mixing machine in powder dosage system application program
The whole automatic batching system consists of industrial control machine, PLC, industrial weighing instrument, frequency converter, vibration motor, mixer, sensor, conveyor belt and other parts.
Powder Dosing System Design
The automatic dosage system consists of an industrial grade control computer, programmable controllers, and electrical control boxes, and is designed to meet the needs of a maximum number of silos and platform scales for mixing, weighing, and mixing control.
Application of weighing device in automatic glue dosage system
The automatic dosing system can realize the full automatic control of the glue making, glue delivery and glue using process. According to the pre-set ratio and process, the deviation in the dosing process is monitored through the screen, and the dosing ratio behind is corrected according to the ratio of the formula, so as to ensure the accuracy of the formula.
Screw dosage system technology application
Screw automatic dosage system is the ideal equipment for continuous dosage and measurement of bulk materials, which can set high, middle and low feeding, and then control the feeding speed of screw feeder, so as to achieve the purpose of accurate dosage. According to the actual process of batching process, it reflects the operation status of feeding, batching, feeding and related equipment in the form of dynamic screen.
Application Design of Weighing Mixer
Weighing and mixing machine through PLC to control the frequency converter, so that the speed motor drives the metering screw according to the set speed running down the material. The whole weighing and dosing system can be divided into small material weighing, large material weighing and micro material weighing. It adopts the way of uniform speed feeding, and the way of decreasing speed feeding is adopted in the low speed stage.
Automatic Powder Batching System
Batching system in the field of powder processing and treatment, the leading technology of powder processing equipment absorbed and optimized in the weighing and mixing machine in accordance with the production instructions and formulas, a variety of materials will be placed, transported to the set station, using automatic walking weighing mechanism, a variety of materials accurately and proportionally added to the barrel.
Reactor feeding and dosage system realization
Reaction kettle feeding dosage system through the explosion-proof electronic weighbridge direct collection of weight signals, automatic control of weighing, the operator through the keyboard or the mouse in the upper computer human-machine interface (HMI) on the input charging information (charging type, weight, etc.), monitoring the whole process of charging control, printing the results of the charging and production reports, to achieve the process of charging the measurement and control of the integration of the management, is not lost as a practicable and effective method.
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