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Combined application of automatic sorting machines
2020.02.27

Summary:The purpose of the sorting machine is to control the front-end liquid filling machine and continuously adjust the filling accuracy of the liquid filling machine online to adjust the filling amount.It has also gradually shifted from simple weight detection to system-controlled weight detection.

Automatic sorting scales are specialized equipment used by food and pharmaceutical companies to detect product weight online. This kind of testing equipment not only ensures the accuracy of product weight and reduces the production-oriented waste caused by the weight exceeding the standard value, but also improves the trust of the product in the minds of customers. With the increase in the number and role of conveyors in the production process of enterprises, this equipment is also gradually converted from pure weight detection to system integration of weight detection. These integrated systems are:

Combination of checkweighers and metal detectors

This combination is one of the most commonly used in food companies. In this system, the metal detector is mounted directly on the conveyor in front of the checkweigher and shares an automatic rejector with the metering sorter, thus saving on equipment costs. At the same time, the screen of the sorting machine provides a control system to control the metal detector, so that the weight detection and metal detection is completed under the same control screen, which effectively reduces the repetitive operations and improves work efficiency. This combination is especially widely demanded by instant noodle manufacturers.

Weighing and sorting machine and the combination of coding machine, labeling machine

The combination of weighing sorting machine and printing code is especially suitable for meat production enterprises, the combination of sorting machine and labeling machine is suitable for sliced meat products and fast frozen food production. Because the weight of cut meat products is not unique, so the combination of coding machine or labeling machine at the back end of the sorting machine, the weight of the product is directly sprayed on the product packaging or sprayed labels, which can effectively reduce the repetitive operation and save packaging costs for the enterprise.

Combination of weight sorting machine and liquid filling machine

The combination is based on the feedback control system of the sorting machine, and in this way to achieve direct control of the front-end liquid filling machine by the sorting machine for the purpose. The advantage of this type of combination is that the liquid filling machine can be constantly adjusted on-line filling accuracy, effectively avoiding the previous adjustment of the liquid filling machine filling volume must be stopped to complete the loss brought about by.

Automatic sorting machine and bar code reader combination

This combination is one of the best solutions for companies that are constantly adding to their production lines and are reluctant to purchase new automatic sorting machines. This combination is based on the random weighing system of the sorter, which detects different products on one automatic sorter. Suppose you have three production lines, the standard weight of the products in each line are 200g, 500g, 700g, and the upper and lower limits of the weights are set to ±20g. The sequence of the three lines passing through the sorting machine is 200g, 500g, 700g, 700g, 500g, 200g, or randomly occurring sequences, in which case the automatic sorting machine automatically adjusts the standard weights and the upper and lower limits and makes the correct judgment. and make a correct judgment. But this system has its limitations can not be avoided, when the difference in product weight is not very large (such as: the standard weight of the product is 200g, the standard weight of another product is 180g, and the upper and lower limits of the product weight is set to ± 20g), the automatic sorting machine will not be able to make a correct judgment. In this case, the automatic sorting machine will need to additionally equipped with a bar code reader, the bar code reader to provide the standard weight of the product and the product weight of the upper and lower limits and other information, in order to automatically sort the machine to make judgments. At present, this type of combination has broken through the food production field, and in other production areas have also been widely used.

Application of weighing modules in large storage tanks
Weighing modules can be used as storage and irrigation materials in and out of the warehouse measurement, can also be used for process flow control, in general, according to the shape of the tank and the installation of different ways to choose 3 or 4 weighing modules to complete, especially suitable for chemical plant production process quantitative feeding system occasions to use.
The concept of automatic sorting machine formation and composition
The automatic sorting machine is fed into the sorting control system through barcode scanning, color code scanning, keyboard input, weight detection, voice recognition, height detection and shape recognition, etc., and decides which sorting channel the commodities will enter according to the weight signal judgment.
Weighing Control Program for Metering Sorting Machines
The Metering Sorting Machine measures the weight of the product during the transfer process, compares the measured weight with a pre-set weight range, and rejects products that do not meet the weight standard, or picks products with different weight ranges into a designated weight class area.
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